ARONKASEI Vibration-Damping Elastomer AR-DM

What Is ARONKASEI Elastomer?

ARONKASEI Elastomers are next-generation standard materials that can replace vulcanized rubber and other materials.

Produced using our advanced formulation and compounding technologies, these high-performance products meet a wide range of customer needs and are used extensively in food, medical, daily necessities, household goods, home appliances, automotive products, toys, and many other fields.

Achieving Both Cost Reduction and Environmental Protection,
Becoming the Next-Generation Standard Material

 

Thermoplastic elastomers provide rubber-like elasticity while being as easy to mold as general-purpose plastics. Suitable materials can be selected from multiple series according to the application, and their short molding process makes them highly promising replacements for cross-linked rubber. They are also recyclable, offering both cost and environmental benefits as a new generation of molding materials.

Features

● No Cross-Linking Required during Molding
● Excellent Processability and Recyclability Reduce Costs
● Can Be Colored Like General-Purpose Plastics
● Can Be Molded with Injection-Molding and Extrusion Equipment for General-Purpose Plastics

Comparison of Molding Processes

Styrenic Thermoplastic Elastomers (TPS): Elastomer AR / Arostomer

Styrenic thermoplastic elastomers have a basic unit structure in which polystyrene components (hard segments) and polyethylene-polybutylene components (soft segments) are block-copolymerized (Figure 1). These materials are generally referred to as SEBS. The terminal polystyrene blocks and the intermediate polyethylene-polybutylene blocks are chemically bonded, but they are thermodynamically incompatible at room temperature. The terminal polystyrene blocks therefore aggregate into ultrafine particles (microdomains) that are uniformly dispersed (Figure 2). These polystyrene microdomains act as physical cross-linking points equivalent to the cross-links in cross-linked rubber, giving SEBS its elastomeric properties. At temperatures of 140–230°C, however, the polystyrene and polybutadiene or polyethylene-polybutylene components melt together, enabling injection and extrusion molding and exhibiting the flow characteristics of a thermoplastic resin.

Both “Elastomer AR” and “Arostomer” are based on SEBS and offer a variety of functions, including hygiene, transparency, and vibration damping.

Common Features
● Excellent Rubber-Like Elasticity Comparable to Cross-Linked Rubber
● Excellent Cold Resistance, Ozone Resistance, and Flowability
● Excellent Resistance to Inorganic Chemicals such as Acids and Alkalis
● Lower Weight than Cross-Linked Rubber

AR-DM

AR-DM is a thermoplastic elastomer combining excellent vibration-damping properties and heat resistance. It can replace rubber such as butyl rubber and NBR or be used in various cushioning components.

Market Demand for Vibration Damping

Home Appliances and Office-Automation Equipment

Lifestyle diversification has increased nighttime activity.

Demand for quieter home appliances is increasing.

Suppressing noise generated by motor vibration during appliance operation has become an important challenge.

Demand for quieter home appliances is increasing.

Suppressing noise generated by motor vibration during appliance operation has become an important challenge.

Vibration-Isolating Materials for Air Conditioners

Motor Vibration-Damping Materials and Smartphone Cushioning Materials

Automotive

As vehicle electrification lowers overall noise levels, previously inconspicuous noise from outside or from drive components becomes more noticeable.

Greater emphasis on cabin comfort is increasing demand for quietness.

Demand for Vibration Damping and Sound Insulation Is Increasing

AR-DM Vibration-Damping Mechanism

The vibration-damping elastomer suppresses vibration by converting vibrational (kinetic) energy into heat.

AR-DM Features

1. Physical Properties
• Excellent rubber-like elasticity comparable to rubber
• Lower specific gravity than rubber, enabling weight reduction
• Compression set comparable to that of general-purpose elastomers
• Excellent chemical resistance to acids and alkalis

2. Molding
• Can be processed with injection-molding or extrusion equipment for general-purpose resins
• Can be integrally molded with rigid resins or metals through insert molding and heat-welded to olefin resins
• No vulcanization or cross-linking reaction is required during molding, providing high production efficiency

AR-DM Application Examples

Engine Vibration

Engine Vibration

2. Automotive Clamps and Clips
·Clamp: Used to bundle and secure hoses, pipes, or wire harnesses.
·Clip / Fastener: Used to secure bumpers, interior trim panels, and other components.

3. Others
Speaker components, cushioning parts for mobile devices, etc.

Grades

AR-DM SeriesAir-Conditioner ApplicationsStandard
Test MethodUnitAR-DM-
30N
AR-DM-
50N
AR-DM-
70N
AR-S-4424TF-A40N
HardnessJIS K 6253APoint3148704041
Specific GravityJIS K7112-1.201.151.221.080.98
MFRASTM D 1237”5111 28
(200℃×49N)
(230℃×21.2N)
Tensile StrengthJIS K 6251M Pa3.05.08.04.06.6
Elongation at BreakJIS K 6251%475370354440870
Tear StrengthJIS K 6252kN/m1320101815
Rebound ResilienceJIS K 6255&1014104657
Taber Abrasion Loss JIS K 6264
(H-22, 1kg,
1000cs)
mg-46281996757
Compression SetJIS K 6262%N.D.N.D.N.D.1014
23℃×24hr
70℃×24hr2417163933
100℃×24hr2223205359
Softening TemperatureIn-House Method*℃981001217673
Brittleness TemperatureJIS K 6261℃-36-34-10-54-60 >
tanδ(23℃)In-House Method30Hz×5℃/min0.500.500.500.250.15
Color (N = Natural, B = Black)NNNBN / B
Values in the table are representative and not guaranteed.
Softening-temperature test method: Vicat softening temperature (heating rate: 50°C/hour; load: 2.5 N; temperature at 1 mm needle penetration).